Modal Advisor — bracket

Free-free vibration analysis · finite element analysis + energy methods · generated 2026-10-02 13:54 · v0.1.0

At a glance

Material
Aluminum 6061-T6
E 68900 MPa · ν 0.33 · ρ 2.70 g/cm³
Mass
179.8 g
volume 66596 mm³
Size
120.0 × 80.0 × 60.0 mm
13 CAD faces · typical wall ≈ 3.7 mm
First natural frequency
931.0 Hz
free-free · 12 flexible modes analysed
What was analysed
Stiffness & weight
the part's natural vibration, unsupported; 12 regions compared
Finite element model
8,075 elements
16,370 nodes · size 5.21 mm · quality 0.36
Consistency checks
pass
rigid-body modes ≤ 0.00232 Hz · energy balance 1.0000–1.0000 · model volume vs CAD +0.000 %

Want it stiffer? Add material in the regions listed first below (red in the viewer). Want it lighter without losing stiffness? Take material out of the regions listed second (blue in the viewer). The advice does not depend on the material you picked — only the mass does.

The part is analysed unsupported (free-free): its first vibration modes show where it is flexible and where mass is merely riding along. Every suggestion below is independent of the material chosen — only the Hz values and the mass depend on it.

What to change

Ranked by payoff. Click show on part to light the region up in the 3D viewer below; the bar shows each region's payoff relative to the best one.

Derived from the energy split of the first 3 flexible modes (equal weights). First-order sensitivities: reliable for ranking regions, indicative for sizing; a thin wall in bending gains up to 3× the material-scaling number quoted.

Want it stiffer? Add material hereAdd material here — most frequency per gram

Want it lighter without losing stiffness? Remove material hereRemove material here — mass that is riding along

Don't touch — this is where the part bendsLeave alone — the flexible links

3D viewer

Click the part to identify a region.

Drag to orbit, wheel to zoom, right-drag to pan.

Flexible modes

ModeHzCharacterMotionMost strain energyMost kinetic energyElements carrying 50 % of ESEEnergy balance
1931.0global (3 regions carry half the KE)Z-dominant (11/21/68 % X/Y/Z)R6R1124.6 %1.0000
21471.6global (3 regions carry half the KE)Y-dominant (0/58/42 % X/Y/Z)R8R314.1 %1.0000
31509.4global (2 regions carry half the KE)Y-dominant (6/68/26 % X/Y/Z)R1R313.8 %1.0000
42055.5global (3 regions carry half the KE)Z-dominant (0/16/84 % X/Y/Z)R7R720.5 %1.0000
52893.7global (3 regions carry half the KE)Y-dominant (0/62/38 % X/Y/Z)R8R915.1 %1.0000
63672.7global (4 regions carry half the KE)Z-dominant (3/13/84 % X/Y/Z)R4R415.9 %1.0000
73882.1global (4 regions carry half the KE)Z-dominant (0/37/63 % X/Y/Z)R5R915.9 %1.0000
84591.4global (2 regions carry half the KE)Z-dominant (1/2/97 % X/Y/Z)R2R214.6 %1.0000
95051.0global (2 regions carry half the KE)Y-dominant (1/95/4 % X/Y/Z)R9R36.5 %1.0000
105853.7global (5 regions carry half the KE)Z-dominant (0/34/66 % X/Y/Z)R5R417.4 %1.0000
116295.3global (3 regions carry half the KE)Y-dominant (3/78/19 % X/Y/Z)R10R109.3 %1.0000
126585.8global (4 regions carry half the KE)Y-dominant (0/59/41 % X/Y/Z)R5R1013.7 %1.0000

Rigid-body modes found: 6 (|f| ≤ 0.00232 Hz). "Elements carrying 50 % of ESE" = how concentrated the mode's flexibility is — small means one flexible spot, large means a diffuse (global) mode. Energy balance = strain energy over kinetic energy per mode; 1.000 is exact.

Energy by region (% of each mode's total)

Red bars = element strain energy (ESE), green bars = element kinetic energy (EKE). A region high in both carries a local mode of its own; a mode whose strain energy is spread across many regions is global.

Element strain energy (ESE) % by region

ModeHzR1R2R3R4R5R6R7R8R9R10R11R12
193111.65.33.110.68.516.29.410.53.55.05.211.2
2147210.41.43.415.412.911.07.116.75.15.01.410.1
3150918.12.79.04.313.74.24.74.110.210.02.616.5
4205511.18.33.211.14.53.721.310.83.93.67.810.7
528949.23.611.411.89.44.24.612.512.39.63.67.8
6367312.99.52.314.24.02.812.213.42.44.99.412.0
738826.97.84.010.520.16.56.210.25.29.17.75.8
845914.020.50.215.80.95.013.515.40.20.719.54.1
950517.00.526.30.715.41.90.60.627.214.00.55.3
1058548.510.84.88.715.93.56.58.66.27.310.78.5
11629511.03.212.03.318.04.21.73.210.819.83.39.6
1265869.84.910.65.915.46.25.55.99.612.64.98.6

Element kinetic energy (EKE) % by region

ModeHzR1R2R3R4R5R6R7R8R9R10R11R12
19312.823.513.34.64.50.42.44.412.65.623.62.2
214722.815.720.62.82.54.56.42.820.63.115.62.8
315094.111.627.91.73.80.91.71.526.35.211.43.9
420552.218.15.18.72.81.525.98.15.32.218.02.2
528941.35.023.56.08.62.610.45.825.05.74.81.1
636738.015.95.516.82.20.52.815.85.43.116.07.9
738825.811.614.09.75.51.25.19.214.86.511.55.0
845911.327.80.413.30.41.513.412.90.40.426.91.4
950511.30.836.90.710.30.20.20.735.112.40.90.5
1058544.37.28.513.18.07.512.012.78.56.37.24.4
1162955.74.815.63.719.90.70.93.615.022.24.83.2
1265867.94.813.08.510.91.28.38.313.013.34.66.0

Average (ESE+EKE)/2 % by region — self-contained modes stand out

ModeHzR1R2R3R4R5R6R7R8R9R10R11R12
19317.214.48.27.66.58.35.97.48.15.314.46.7
214726.68.512.09.17.77.76.79.712.94.08.56.5
3150911.17.118.53.08.82.53.22.818.27.67.010.2
420556.613.24.29.93.62.623.69.54.62.912.96.4
528945.24.317.48.99.03.47.59.218.77.74.24.5
6367310.412.73.915.53.11.77.514.63.94.012.710.0
738826.39.79.010.112.83.95.79.710.07.89.65.4
845912.724.20.314.50.63.213.514.20.30.523.22.8
950514.20.731.60.712.81.10.40.631.113.20.72.9
1058546.49.06.610.912.05.59.310.77.36.89.06.5
1162958.34.013.83.519.02.41.33.412.921.04.16.4
1265868.94.811.87.213.23.76.97.111.313.04.87.3

Regions

RegionWhereCAD faces (by boundary area)ElementsMass %Wall proxy mmExtent mm
R1 show-X end, -Y end, -Z end
centre (19.46, 10.54, 4.61)
F3 (1068.5), F5 (928.0), F2 (697.7)5539.83.840.8 × 29.0 × 20.5
R2 show-X end, +Y end, -Z end
centre (22.32, 63.81, 2.0)
F5 (1115.7), F3 (1114.8), F4 (175.0)8606.73.4241.8 × 30.8 × 3.6
R3 show-X end, -Y end, +Z end
centre (26.87, 2.04, 49.82)
F2 (1271.5), F6 (1259.8), F7 (235.0)4457.63.5357.1 × 3.0 × 24.6
R4 show-X end, mid Y, -Z end
centre (30.97, 42.25, 1.93)
F3 (1363.4), F5 (1341.0), F1 (70.5)10608.13.8258.3 × 30.2 × 5.1
R5 showmid X, -Y end, mid Z
centre (40.25, 3.17, 27.66)
F2 (1492.1), F6 (1410.4), F11 (219.4)5209.93.8167.7 × 19.9 × 28.7
R6 showmid X, -Y end, -Z end
centre (59.89, 14.63, 5.11)
F3 (1194.9), F5 (962.3), F2 (573.7)71611.73.8442.7 × 34.0 × 19.6
R7 showmid X, +Y end, -Z end
centre (60.92, 62.34, 1.95)
F5 (1170.5), F3 (1153.6), F4 (140.0)7057.03.7738.6 × 35.1 × 3.0
R8 show+X end, mid Y, -Z end
centre (88.26, 41.93, 1.97)
F5 (1318.8), F3 (1302.2), F8 (65.5)10307.93.8459.4 × 30.5 × 5.8
R9 show+X end, -Y end, +Z end
centre (88.76, 2.02, 49.89)
F2 (1332.1), F6 (1327.1), F7 (245.0)4498.03.5861.5 × 3.0 × 22.6
R10 show+X end, -Y end, mid Z
centre (95.76, 2.0, 26.13)
F2 (1295.7), F6 (1241.3), F8 (100.9)3707.63.8251.3 × 3.0 × 26.0
R11 show+X end, +Y end, -Z end
centre (98.79, 63.45, 1.98)
F3 (1114.5), F5 (1075.2), F4 (165.0)8406.63.4140.2 × 31.9 × 3.6
R12 show+X end, -Y end, -Z end
centre (100.39, 11.85, 3.46)
F3 (1135.0), F5 (947.4), F2 (537.2)5279.13.7940.2 × 30.1 × 13.7

Regions are automatic clusters of the finite element model (k = 12); "CAD faces" are the STEP face numbers with the boundary area each contributes (mm²).

Sensitivity by region

"Add material" = first-mode frequency gain per +1 % of part mass added in the region (efficiency). "Remove 10 %" = first-mode frequency change when 10 % of the region's mass is removed (positive = frequency rises). Weighted columns use the first 3 modes equally.

RegionMass %ESE % (m1)EKE % (m1)Add material: Δf % per +1 % mass (m1)Add material (weighted)Remove 10 %: Δf % (m1)Remove 10 % (weighted)Mass saved %
R1 -X end, -Y end, -Z end9.811.62.8+0.45+0.52-0.44-0.510.98
R2 -X end, +Y end, -Z end6.75.323.5-1.36-1.03+0.91+0.690.67
R3 -X end, -Y end, +Z end7.63.113.3-0.67-1.02+0.51+0.770.76
R4 -X end, mid Y, -Z end8.110.64.6+0.37+0.44-0.30-0.350.81
R5 mid X, -Y end, mid Z9.98.54.5+0.20+0.41-0.20-0.410.99
R6 mid X, -Y end, -Z end11.716.20.4+0.67+0.36-0.79-0.431.17
R7 mid X, +Y end, -Z end7.09.42.4+0.50+0.25-0.35-0.180.70
R8 +X end, mid Y, -Z end7.910.54.4+0.38+0.48-0.30-0.380.79
R9 +X end, -Y end, +Z end8.03.512.6-0.57-0.84+0.46+0.680.80
R10 +X end, -Y end, mid Z7.65.05.6-0.04+0.13+0.03-0.100.76
R11 +X end, +Y end, -Z end6.65.223.6-1.40-1.05+0.92+0.690.66
R12 +X end, -Y end, -Z end9.111.22.2+0.49+0.53-0.45-0.480.91

Strain-energy hot spots

Per mode, the smallest set of elements that carries 50 % and 80 % of the strain energy. Elements in the 80 % set of every one of the first 3 modes form the core stiffness zone (18.2 % of elements, 28.1 % of mass) — change several modes at once by working there.

ModeHzElements for 50 % ESEElements for 80 % ESE
1931.01986 (24.6 %)4302 (53.3 %)
21471.61142 (14.1 %)3006 (37.2 %)
31509.41111 (13.8 %)2783 (34.5 %)
42055.51657 (20.5 %)3986 (49.4 %)
52893.71216 (15.1 %)3119 (38.6 %)
63672.71283 (15.9 %)3453 (42.8 %)
73882.11281 (15.9 %)3529 (43.7 %)
84591.41180 (14.6 %)3058 (37.9 %)
95051.0526 (6.5 %)1251 (15.5 %)
105853.71402 (17.4 %)3562 (44.1 %)
116295.3747 (9.3 %)2166 (26.8 %)
126585.81104 (13.7 %)3276 (40.6 %)

Scope and limits